Factory-direct warehouse racking & material handling equipment — 20+ years of manufacturing experience for global B2B buyers.
Factory-direct warehouse racking & material handling equipment — 20+ years of manufacturing experience for global B2B buyers.
Providing direct OEM/ODM factory engineering, customized cold-formed structural steel profiles, and end-to-end warehousing layout consultation for supply chain operators across Ireland and Northern Ireland.
As the Irish supply chain landscape undergoes structural modernization—driven by expanded post-Brexit maritime trade routes directly connecting Dublin, Rosslare, and Cork with continental Europe—the demand for high-density, certified warehouse racking systems has escalated. Operating as a direct OEM/ODM selective pallet racking manufacturer and turnkey supplier, we engineer tailored industrial storage frameworks designed to solve high cubic storage challenges across Ireland's key commercial hubs.
Whether servicing third-party logistics (3PL) distribution facilities in Dublin’s Ballycoolin and Grange Castle business parks, temperature-sensitive pharmaceutical cleanrooms in Cork, or agricultural cold storage infrastructure in the Midlands, our racking solutions comply strictly with EN 15512 (European standard for structural steel pallet racking), FEM 10.2.02, and SARI (Storage Equipment Installers Association) inspection guidelines. By leveraging 20+ years of high-yield Q235B and Q355B steel fabrication expertise, automated continuous roll-forming technology, and automated electrostatic powder coating lines, we bridge the gap between factory-direct procurement pricing and local structural engineering demands.
Explore our structural storage systems custom-manufactured for heavy industrial, automated, and specialized cold-chain applications.
Structural profiles, steel grades, and coating specifications configured for Irish regulatory and structural compliance.
| System Component | OEM Customization Options | Technical Standard / Specification | Irish Market Application Focus |
|---|---|---|---|
| Upright Frames | 80mm, 90mm, 100mm, 120mm, 140mm profile width; Pitch: 50mm / 75mm adjustable | EN 15512, High-Yield Q235B / Q355B Cold-Rolled Structural Steel | Heavy industrial pallet loads in Dublin & Shannon logistics hubs |
| Load Beams | Box beam (80-160mm height), Step beam for wire decking; Twin-rib interlock connectors | CE Certified, Deflection limit L/200 under maximum SWL (Safe Working Load) | Standard Euro-pallets (1200x800mm) & UK block pallets (1200x1000mm) |
| Protective Finishing | Electrostatic Powder Coating (60-80μm) or Hot-Dip Galvanizing (HDG ISO 1461) | ISO 9227 Salt Spray Resistance test up to 500+ hours; Non-toxic epoxy coating | Cold storage (-30°C) & coastal pharma cleanrooms in Cork |
| Safety Accessories | HDPE Upright Guards, Steel Column Protectors, Frame End Barriers, Safety Locking Pins | HSA Ireland & EN 15635 Warehouse Safety Inspection Compliance | High-traffic VNA and reach truck forklift operation aisles |
| Decking & Panels | Heavy-duty wire mesh decks, steel drop-in panels, corrugated sheet metal decks | ANSI MH26.2 fire-sprinkler friendly mesh; Load rating: 500kg - 1500kg UDL | Hazardous chemical containment & sprinkler-integrated high-bays |
Every selective racking profile designed for Irish clients undergoes computer-simulated structural stress testing. Our in-house engineering department validates buckling resistance, frame sway, node stiffness, and slab anchor shear under EN 15512 parameters before mass cold-rolling production.
Controlling the full manufacturing lifecycle—from raw steel coil slitting to precision welding, powder coating, and export shipping.
Unlike trading intermediaries, we operate our own steel continuous roll-forming lines, automated punching units, and robotic welding stations. This guarantees exact beam-to-upright connector fit, eliminating structural wobble and ensuring strict dimensional consistency across 40ft container shipments.
Our structural engineers assist Irish project contractors by transforming raw building floor plans into optimized 2D/3D CAD layout proposals. We calculate forklift turning radii, clear height under sprinklers, pallet load distribution, and aisle width efficiency completely free of charge.
Expanding an existing facility equipped with specialized hole patterns? We engineer custom adapter connectors and profile-matched uprights (including Redirack-compatible and Teardrop profiles), allowing seamless facility expansion without replacing legacy racking infrastructure.
Custom structural rack designs tailored for the operational mandates of Ireland's diverse regional logistics clusters.
In high-density industrial hubs like Dublin 15 (Ballycoolin, Damastown) and Park West, footprint cost per square meter is at a premium. Our High-Bay Selective Pallet Racking and Very Narrow Aisle (VNA) systems utilize vertical height up to 15 meters, pairing direct 100% pallet accessibility with maximum volume utilization for fast-moving consumer goods (FMCG).
Cork houses 7 of the world's top 10 pharmaceutical companies. Storage in these environments demands strict chemical inertness and dust-free surfaces. We supply specialized epoxy powder-coated racking, stainless steel mesh decking, and drum racking systems equipped with liquid containment bunds to prevent hazardous spills.
Supporting aerospace maintenance, medical device manufacturing, and industrial assembly along the Shannon-Limerick corridor, our heavy-duty Cantilever Racks and Roll-Out Sheet Metal Racks provide unobstructed front access for long profiles, raw steel plates, and heavy tooling dies.
Ireland’s thriving dairy and seafood export sectors require cold storage down to -30°C. Our Hot-Dip Galvanized (HDG) Drive-In Racking and 4-Way Radio Shuttle Systems eliminate structural embrittlement, prevent zinc peeling, and withstand humidity during rapid defrost cycles.
Navigating geopolitical supply chain shifts, environmental compliance, and automation trends in the Irish logistics market.
Since the implementation of post-Brexit customs checks, Irish supply chain operators have shifted from "Just-In-Time" (JIT) to "Just-In-Case" (JIC) inventory management. To buffer against direct shipping delays between the UK and Ireland, companies require 25% to 35% higher buffer inventory storage capacity. Selective pallet racking allows warehouse managers to adjust beam levels dynamically to handle fluctuating stock volumes while maintaining immediate picking access.
With Irish corporate governance increasingly tied to strict ESG (Environmental, Social, and Governance) targets, facility managers mandate eco-friendly supply chain partners. Our factory utilizes high-efficiency electrostatic powder coating lines with zero VOC emissions and 98% powder recycling efficiency. Additionally, our high-yield steel structural optimization reduces raw material weight while preserving EN 15512 safety load ratings, lowering shipping carbon footprints.
Labor shortages and rising operational costs in Irish urban centers have accelerated the transition toward semi-automated pallet storage. Integrating 4-way pallet shuttle systems into selective racking frameworks allows high-density deep-lane storage with automated WMS/WCS dispatch, dramatically reducing forklift driver requirements inside cold storage and high-volume distribution centers.
The Health and Safety Authority (HSA) of Ireland has tightened workplace safety enforcement regarding warehouse racking stability. Modern storage installations require heavy-duty floor-anchored steel frame protectors, high-impact HDPE upright guards, and certified safe working load (SWL) notice signage at every aisle entry point to pass annual SARI inspections.
Addressing structural standards, import procedures into Dublin/Cork ports, customization capabilities, and installation safety.
Yes. All structural racking profiles engineered in our factory comply strictly with EN 15512 (the European standard for adjustable pallet racking structural design) and FEM 10.2.02. We provide full material test certificates (MTC), certified load capacity tables, and CAD layouts that meet Health and Safety Authority (HSA) Ireland inspection guidelines and SARI standards.
In Ireland, facilities typically use both standard Euro-pallets (1200mm x 800mm) and UK/GKN block pallets (1200mm x 1000mm). Our selective racking frame depths (typically 900mm or 1100mm) and beam lengths (2700mm, 3300mm, or custom spans) are engineered specifically to accommodate dual pallet standards with appropriate safety overhangs.
We supply goods on FOB, CIF, or DDP (Delivered Duty Paid) terms depending on your procurement preference. Racking components are bundled in compact export packaging, labeled by part number, and loaded into 40ft High Cube containers to maximize freight efficiency. We supply full shipping documentation including Commercial Invoices, Packing Lists, Certificates of Origin, and Bill of Lading for smooth customs clearance via Irish Revenue at Port of Dublin, Port of Cork, or Rosslare Europort.
Yes. Our in-house automated electrostatic powder coating facility supports the full RAL color spectrum. We can supply upright frames and load beams in customized corporate colors (e.g., RAL 5010 Gentian Blue, RAL 2004 Pure Orange, RAL 7035 Light Grey) or apply hot-dip galvanizing for harsh environments.
To generate an accurate CAD layout and price quotation, our engineering team requires: (1) Warehouse building dimensions and clear height under roof trusses/lights, (2) Floor slab thickness and concrete grade, (3) Pallet dimensions including maximum load height and gross weight, and (4) Forklift truck type (e.g., Counterbalance, Reach Truck, or VNA) and maximum lift height.
Yes. As an experienced OEM/ODM factory, we manufacture compatible upright profiles, beam connectors, and replacement accessories designed to interlock perfectly with existing Redirack-type or standard teardrop systems, enabling cost-effective facility expansion without replacing your existing rack infrastructure.
From initial structural consultation to containerized delivery at your project site in Ireland.
We review your warehouse building drawings, floor slab specs, and pallet load requirements to produce an initial 2D/3D CAD storage proposal.
Our engineers perform finite element structural simulation under EN 15512 standards to confirm safety factors before providing factory-direct pricing.
High-yield steel coils are cold-formed, punched, robot-welded, and finished on our automated powder coating line with strict QC dimensional checks.
Components are part-numbered, heavy-wrap bundled for maritime shipping, and dispatched in containers directly to Dublin, Cork, or Rosslare ports.
Planning a new warehouse setup, expanding existing selective racking, or upgrading to automated shuttle storage in Ireland? Talk with our engineering experts today.
